Operations ROI Calculator
WHAT IS YOUR
WASTE COSTING YOU?
Enter your operation's numbers. See the annual cost of disconnected systems, labor waste, and defects — and what IE.AI integration is worth before you commit.
All calculations use conservative IE industry benchmarks. Your actual results may be higher.
Your Operation
Labor
Direct labor headcount on the floor
Fully loaded wage including benefits
% of labor time lost to waiting, searching, rework, and non-value-added work. Industry average: 15–25%.
Quality
% of units with a defect, rework, or quality escape
Rework cost, scrap, customer return, or claim cost per defect
Systems & Reporting
WMS, ERP, MES, EDI, spreadsheets — each gap creates friction
Time spent pulling data, building reports, and reconciling systems
Your Annual Cost of Inaction
Total Annual Cost of Inaction
Per year, based on your inputs
With IE.AI Integration (Conservative 40% Reduction)
Net Annual Benefit
$360K
Payback Period
1 mo
These estimates use conservative IE benchmarks. An Operations Review will give you specific numbers based on your actual operation — not averages.
$10,000 · Scoped engagement · Specific fix plan
Operations Review
REPLACE THE ESTIMATE
WITH THE REAL NUMBER.
Week 1
IE Observation
We walk your floor, map your processes, and identify the top waste and defect sources using P&L-grounded analysis.
Week 2
Gap Report
You receive a specific report: what's causing your waste, what it's costing, and a prioritized fix plan.
Week 3+
Implement or Walk
Decide if you want us to implement the fix. No long-term commitment required. The report is yours either way.